Looking for Durability? Powder Coating is Best Option

Powder coating is the best choice, if you are looking for a hard protective coating that is tough and resistant to abrasion. You get your exact shade of color, finish and thickness. The volatile organic compounds are near zero and the over spray is totally recycled. The powder coating booths are therefore cheaper automotive paint booth both in capital and operating costs. As an adjunct to your automotive paint booth it’s a good idea to install powder coating booths since automobile extrusions and other components are normally powder coated for durability. The process of coating in a powder booth starts with degreasing and surface preparation. The prepared articles are next powder coated using an electrostatic gun. The powder coated articles move on a conveyor belt inside the conveyor oven where the articles are cured at 425 F and the surplus powder is recovered for reuse in the recovery booth. The ovens use fuzzy logic and have a touch screen operation.

Modern Robotically Controlled Spray Booth

The industrial spray booths encompass airplane booths and production tunnels. The airplane booths can accommodate any aircraft from a small two-seat airplane to a jumbo jet or a USAF fighter aircraft. Production tunnels on the other hand cater to all types of products that need to be spray painted, powder coated or composite coated among others. The tunnel comprises of a surface preparation section, an automatic spray booth and a robotically controlled conveyor oven. In the surface preparation section the articles are blasted and washed or rinsed with agents and dried. In the spray or powder booth section, the articles are either painted or powder coated using electrostatic process for the coat. The articles next move on to the conveyor oven for the baking operation. Curing is at 425 F by the oven that has a high temperature plug blower and a high temperature variable exhaust besides fully automatic controls.

Painting vs. Powder Coating

Paint booths are still popular despite the advent of powder booths. Powder coat beats the paint brush because of cheaper capital and running costs. The powder coat is tougher and resistant to abrasion. It also provides a relatively harder exterior than the paint film. Generally, It’s easier to provide the exact color and finish that you desire in a powder coat. The powder coat does not sag or run as the coat becomes thicker unlike in the case of the paint. Finally, wastage losses are almost zilch since the entire overspray can generally be recycled.

Thin paint films on the other hand are easier to apply, they are more stable under UV radiation and sometimes you get more color options than powder coats at a cheaper cost. The recycling of multi color overspray is not possible for powder coats. Finally, both paint and powder booths are popular in their own sphere of application.

Improving Product Value by Powder Coating

The relatively hard coating of a powder-coated product compared to a painted product and the production of the exact shade of the finish and color are some of the reasons of the popularity of the powder booth over the spray booth. Lower capital and running costs, wide range of thickness, extremely low volatile organic compounds and almost 100% utilization of the raw material are also the reasons why powder coating booths greatly improve product value.

Despite the fact that you can go in for a much thicker coat in the case of powder coating, there is no sagging or running which surely would have been true in the case of a normal paint coat.

A modern powder booth has a conveyor system that runs the products through the preparation section - involving blasting, washing, rinsing and drying. The prepared articles are powder-coated via an electrostatic mechanism and then baked in a conveyor oven.

Spray Booths and their Critical Areas

Industrial spray booths include airplane booths and production tunnels. They also include open face booths in all conceivable sizes and configurations subject to the customer’s specifications. From ‘table tops’ to airplane booths spray booths can come in a variety of shapes and sizes. While tabletops come as the functional variants of open-faced spray booths, airplane booths can accommodate two seat airplanes to the Boeing 747’s and fighter jets.
The critical areas in these spray booths are economy, ruggedness of design and fabrication, adequacy of lighting, ease of erection and a process control which ensures speed of operation as well as environment protection.
In almost all cases, the filters are highly efficient and monitored electronically and the walls are coated with white powder for easy maintainability. The conveyor in production tunnels comes with automated robotic system for ease in batch production.

Give Your Products that Special Finish

There are professional manufacturers fabricating quality paint booths for all purposes. These booths are capable of painting metal, plastic or any other surface.

Paint booths are highly specialized and energy-efficient units, designed and fabricated to technological perfection. These production units range from automotive paint booths, industrial and truck spray booths of various types to production tunnels. Industrial spray booths can paint airplanes as large as a Boeing 747. Open-faced and tabletop spray paint booths are also available in the market.

The common features in all the different varieties of paint booths include:

1) Panels, which made of galvanized steel sheets of 18 gauge and punched with precision machines for easy erection

2) Light fixtures, which are strategically placed. This ensures the total absence of shadows in the work place. Also, they are located inside the booth, which ensures clean exterior walls and simple maintenance

3) Electronic monitoring of filters, ensuring absence of pollutants

A brief on Automotive Spray Booths

If you are looking for quality automotive spray booths that are required to deliver quality solutions, expert manufactures are waiting to shower you with options aplenty. These experts with their highly skilled team of engineers are engaged in the manufacturing of spray booths and other accessories essential to the functioning of spray booths.

Featuring their capabilities via online identities, you are sure to stumble upon a spray booth manufacturer that is known for its dependable service capability, precision engineering standards, high quality finish and automotive paint booth manufacturing service. Believably, most of the products that they manufacture are energy efficient and come with a warranty of extended life cycle.

Such manufacturers of automotive spray booths and other types of paint booths will ensure that you get a booth which will meet all quality standards whether of NFPA, EPA or OSHA besides the codes specified by the municipal and fire authorities. They manufacture energy efficient air make-up systems including the heating and recirculating subsystems; as well as dust collection equipment, lighting and others essentials fixtures and accessories required in paint/spray booth environment.

A Brief on Air Make -up Units for Industrial Applications

The truck front airflow type of spray booth is designed to drive fresh air to come in through intake filters via the front doors. Thereafter the air, surrounding the truck, removes the excess spray through the exhaust filters located at the booth rear. This type of truck spray booth uses Computer Numerically Controlled (CNC) equipments made for fail-proof service.
The beams, pre-punched for the nut-bolt assemblies, hasten booth erection procedure besides enhancing the finish. The doors for the truck spray booth are made of reinforced galvanized steel in 18-gauge thickness.
Adequate engineering is done to provide a sturdy booth with the use of steel stiffeners. The personnel doors can be positioned on any sidewall. The light fixtures are positioned strategically to ensure adequate lighting and the total absence of shadows.

Reverse Air Flow Truck Booth – An Introduction

The truck reverse airflow technique is in use in spray booths for trucks for about 30 years. The entry of the clean air is through intake filters, which are installed in the back-wall. The air removes the excess spray through the exhaust filters in the booth front. The truck spray booth uses J-beam construction in place of the I-beam since it is lighter and stronger. Steel stiffeners are used for extra strength.
To enable quick erection, CNC machines are used for punching holes for nuts and bolts. The main doors are in 18” gauge reinforced galvanized steel and you have the drive through and window options. The personnel door can be located just about anywhere on the sidewalls. The fixtures for the lights meet standard specifications and are strategically located to ensure uniform lighting. Today’s advanced technologies enable the production of efficient automotive spray booths.

How To Get The Best Mixing Room

The quality of the mixing room is critical to the performance of the devices to be painted. So it’s essential to know about the parameters that should regulate your decision to buy the right mixing room panel. Here we discuss some important points.
In a standard production unit, generally 18 gauge steel panels are used to manufacture the booth shell. Given that there are multiple options, as many as 30 different sizes, to fit any shop layout you can make your selection as per your space and need.
During operation, the clean air rushes in through two intake filters (20”x20”) from the top at one booth end and is exhausted through the opposite bottom end of the booth thereby ensuring a vapor free atmosphere. To check the right functioning of the mixing room, you should ask for a trial.
The turbine of the exhaust should be noiseless and able to cleanse itself. The light fixtures are located to prevent shadows. So select the one with right lighting arrangement inside the enclosure. A hydraulic door closer ensures a clean environment. Industrial booths can be engineered to have a mixing room attached to a full down draft spray booth. Provision exists for a personnel door and floor channels to contain spillage. There are options for view windows and additional personnel doors.
Given the options available, for the right mixing room, all that’s required is your little discretion.

Thermal Industrial Spray Booths – A Brief

Thermal industrial spray booths are combined heating and spray booth systems. These combined spray booths are very energy efficient. Thus, while the spray environment inside is free from turbulence, the curing or thermal environment is of exceptional quality thereby providing a superior quality of surface finish. The entire process is fully automated and extremely user friendly. The spray booths are fitted with a time and temperature controller console. There is a control panel, which completes the baking cycle automatically.

The entire system is not only efficient but silent as well. Since both the time and temperature can be preset, the customer is ensured of a superior finish each time. This guarantees product reliability. There are fans both at the intake and exhaust stages. There are filters at the intake, prefilter and exhaust stages to ensure minimum particulate matter at the exit thereby achieving a clean environment.

Spray Painting Booths - Going Green In A New Way

Green credentials run deep. It is all about carbon footprints and how to reduce it in order to cut global warming. Even a paint booth can go green by using electrical energy instead of gas or diesel options for the cycles of spraying and baking. There is a need to use machinery, which is eco-friendly, and there are spray booths, which save heat energy by re-circulating it during the spraying and baking cycles.

Use of water-borne paints is yet another method by which a spray booth can adopt green technology. Selecting energy efficient equipment, upgrading the technology to one more efficient are both “green” ways. The recycling of dry air from pneumatic tools, the upgrading of lighting systems, using natural light at work place, the recycling of scrap metal, cardboard and other waste material are also supportive of the “green” cause.